2024 Indian Gravure Printing Market

I. Market Size & Growth Dynamics

  1. Overall Market Overview
    • 2024 Market Value: $1.82 billion (Statista, 6.8% CAGR)
    • Segment Breakdown:
Ink TypeMarket ShareKey Applications
Solvent-Based68%Food flexible packaging, color boxes
Water-Based22%Pharmaceutical packaging, paper products
UV/EB10%Labels, high-value printing
  1. Growth Drivers
    • Policy Pressure: CPCB tightens VOCs limit from 250mg/Nm³ to 150mg/Nm³ (effective 2024).
    • Consumer Spending: Per capita packaging expenditure rises from $19 (2020) to $27 (2024); e-commerce penetration hits 12%.
    • Foreign Investment: Multinationals like DIC and Flint Group expand water-based ink capacity by 35% in Gujarat and Maharashtra.
water-based ink
water-based ink

II. Water-Based Inks: Policy-Driven Growth Opportunity

  1. Regulatory Landscape
RegionEnvironmental PolicyImpact on Water-Based Inks
Delhi NCRBenzene-containing solvent inks banned from 2024Mandatory switch to water/UV inks
Tamil Nadu15% tax rebate for water-based ink purchasesAccelerates local enterprise adoption
KarnatakaFines for VOCs exceeding the standard hiked to ₹ 5MPromotes solvent recovery adoption
  1. Technical Adaptation Progress
    • Strengths:
  2. Paper packaging (corrugated boxes, tissues): 40% water-based ink penetration.
  3. Pharmaceutical aluminum foil: Water-based acrylic inks meet USP Class VI (e.g., Piramal Pharma).
  4. Breakthroughs:
  5. Water resistance: Added waterborne polyurethane resin (adhesion ≥4B, ASTM D3359).
  6. Drying speed: IR+hot air systems achieve 80-100m/min (50% faster than 2019).
  7. Cost Comparison (Food Flexible Packaging)
Cost ItemWater-Based Ink (₹/kg)Solvent-Based Ink (₹/kg)
Raw Material320-380220-280
Energy4025
Compliance1580 (including VOCs treatment)
Total Cost375-435325-385
Conclusion: Water-based ink cost gap narrows to 10-15%, reversing economic viability under policy penalties.

III. Solvent-Based Inks: Cost Advantages & Survival Strategies

  1. Core Strongholds
    • High-temperature retort pouches (resistant to 130℃+ sterilization).
    • Metallized films (BOPP/AL composites require nitrocellulose-based formulas).
    • Low-cost orders in small-town print shops (equipment retrofit costs >₹500k/unit).
  2. Local Player Responses
    • Solvent Recovery:
CompanyTechnologyRecovery RateCost Savings
UflexActivated carbon + condensation75%₹12k/ton
Cosmo FilmsRTO incineration + waste heat power90%₹8k/ton
  1. Hybrid Ink Development: Solvent content reduced to <30% (new CPCB regulations).

IV. Competitive Landscape

  1. Water-Based Ink Leaders
CompanyMarket ShareFlagship ProductPartnerships
DIC India32%Hydran™ HW-325 (food-grade)Britannia biscuit packaging
Toyo Ink25%Eco-Binder™ seriesDabur pharma foil
Local Brands (Siepa)18%AquaPrint (low-cost carton)Flipkart e-commerce boxes
  1. Solvent-Based Ink Players
CompanyMarket ShareStrategyKey Clients
Flint Group40%Low-benzene quick-dry (EuroSpeed)Parle Foods
Micro Inks30%Solvent recovery bundlingITC Paper
Sakata20%Hybrid inks (VOC≤25%)Haldiram’s snacks

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